ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
ZHANGJIAGANG FLAME MACHINERY CO.,LTD. Calender, Internal Mixer Professional Manufacturers
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1. Introduction of Product
16-160mm PVC Double Electrical Threading Pipe Extruding Production Line
The production line is developed by absorbing 1990’ West European advanced technology. Main machine is SJSZ 65/132 or SJSZ80/156 cone double screws squeezer, equipped with double tubes single-controlled stainless steel spraying shaper. When one tube is being adjusted, the another will not be affected. Automatic single-controlled double tractor and cutter are mixed together with previous double shaping technology, which makes the operation easier. You can separately control and make double tubes work at the same time.
2. Quick Detail:
Raw material+additive→mixing→conveying feeding→force feeding→conical double screw extruder→one module two pipe mould→calibrator→double spray vacuum calibration tank→ink printer→double belt haul-off→double uplift cutter→double pipe rack→finished product inspecting & packing
3. Description:
Extruder:
| Parts | No | Name | Brand |
| 1.1 Electric parts | 1 | Inverter | Switzerland ABB |
| 2 | Contactor | Schneider | |
| 3 | Relay | Schneider | |
| 4 | Temperature meter | RKC meters | |
| 5 | Breaker | Delixi | |
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| 1.2 Driving parts | 1 | Motor | Siemens AC motor |
| 2 | Gear box | Top brand in China | |
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| 1.3 Screw and barrel | 1 | Technology | Adopt German technology |
| 2 | Main materials | 38CrMoALA | |
| 3 | The barrel is equipped with vacuum system | ||
| 4 | The screw is equipped with thermostat system | ||
| 5 | Heating ring | Cast aluminum heating ring | |
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| 1.4 Calibrated feeding device | 1 | Speed controller | ABB inverter |
| 2 | It is equipped with stirring device | ||
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| 1.5 Protection system | 1 | Screw dislocation protection | |
| 2 | Current overload protection | ||
| 3 | A full set alarming system | ||
2 Mold
| No | Name | Specs |
| 2.1 | Main materials | Mould steel |
| 2.2 | Temperature control system | Japanese RKC temperature meter |
| 2.3 | Parts processing | By the CNC |
| 2.4 | Heating ring | Mica heater |
3 Vacuum calibration tank
| No | Name | Specs |
| 3.1 | Main material | Stainless steel |
| 3.2 | Water and vacuum pump from shanghai | |
| 3.3 | Main electric parts | Schneider |
| 3.4 | The calibration tank is equipped with water temperature and vacuum degree supervising device. | |
4 Hauler
| No | Name | Specs |
| 4.1 | Hauling motor | TECO servo motor |
| 4.2 | Gear box | Densen (Germany joint venture) |
| 4.3 | Main electrics | Schneider brand |
| 4.4 | Hauling type | Caterpillar type |
5 Cutter
| No | Name | Specs |
| 5.1 | Cutting type | Planetary cutter |
| 5.2 | Controlling system | Schneider PLC |
| 5.3 | Main electric | Schneider |
| 5.4 | The cutter is equipped with chamfering device | |
6 Stacker:
| No | Name | Specs |
| 6.1 | Main material | Stainless steel |
| 6.2 | Stacking type | Auto stacking |
4. Applications:
Mainly applying in water-supply pipe, drainage pipe, electrical threading pipe and other area.
5. Specifications:
| Extruder modle | Pipe range | Output | Total power | Line length |
| SJSZ-51/105 | 16-40mm | 80-120 Kg/h | 50KW | 20000mm |
| SJSZ-65/132 | 16-63mm | 120-250Kg/h | 100Kw | 22000mm |
| SJSZ-80/156 | 50-160 | 300-400kg/h | 120KW | 25000mm |
6. Competitive Advantage:
The production line is developed with the advanced technology of West Europe by our company. The main machine is SJSZ 51/105 or SJSZ65/132 conical twin screw extruder is equipped with double-tube single-control stainless steel spraying calibration. It avoids waste combined with the front double calibration technology to make operation more flexible. Let you enjoy economic benefit which is brought by separate-control double-tube extruding.
7. Service:
-- Before shipment, we would invite you to come to our factory to test the machines.
-- After the machine was shipped to your factory, we would send our engineer to your factory to install the machine and communicate with your engineers.
-- After the installation, we would reply to your problem within 24 hours. If you necessary, we would send our engineer to your factory according to your requirements.
8. Option
The line is mainly for producing PVC-U pipes for wire and cable.
It can extrude two pipes at one time, which enhances production efficiency dramatically.
Each pipe is hauled off and cut individually, which effectively lowers unqualified ratio in pipe production.
9. Commercial Terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.