ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
ZHANGJIAGANG FLAME MACHINERY CO.,LTD. Calender, Internal Mixer Professional Manufacturers
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1. Introduction of Product
Hermetic Type Intermeshing Rotor GK-190E Internal Mixer For Rubber
Name: Banbury Mixer;
Cooling Way: Cooling water;
Certificate: ISO, CE;
2. Description:
3. Equipment list
Housing has compact structure and lightweight, and mainly consists of mixing chamber, bearing base, wearing plate and base etc. Except for bearing base, all the parts are structured by welded steel plates, possessing adequate intension and torsion.
| SPECIFICATIONS | ||
| 01 | Drive Model | To be confirmed |
| 02 | Rotor shape | PES3 |
| 03 | Total volume of mixing chamber (L) | 195 |
| 04 | Fill factor | 0.65 |
| 05 | Working volume (L) | 127 |
| 06 | Rotor speed (r/min) | 5 - 50 |
| 07 | Motor power (KW) | 1100 KW, 690VAC , |
| | Consumption of cooling water(m³/h) |
|
| Mixer | 40 m³/h | |
| Gearbox | 10 m³/h | |
| Motor | 210 m³/h | |
| 09 | Pressure of ram to rubber stock (MPa) | 0-0.55 |
| 11 | Max. Production capacity | 3 t/h(at gravity of 1.2) |
| 12 | Power source | 380V, AC 50 Hz 3 Ph; 3x380V / PE 50 Hz |
| 13 | Overall dimensions (mm) | 5950×3400×6050 |
| 14 | Total weight (not including motor and gearbox) | 26.5 Ton. |
4. Applications:
1.Tyre
2. conveyor
3. Rubber mixer
5. Main Technical Parameter:
Intermeshing rotor
| Model | XM-90E | XM-135E | XM-160E | XM-190E | XM-270E | XM-320E |
| Total volume(L) | 87 | 139 | 160 | 195 | 250 | 320 |
| Filling factor | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 |
| Rotor speed(r/min) | 6-60 | 6-60 | 5-50 | 6-60 | 4-40 | 6-60 |
| Max ram pressure(MPa) | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 |
| Main motor power(KW) | 520 | 750 | 750-800 | 1250 | 1250-1500 | 1680 |
| Total Weight(kg) | 23,000 | 31,500 | 36,000 | 45,000 | 59,000 | 70,000 |
Tangential rotor
| Model | XM-1.5 | XM-50 | XM-80 | XM-110E | XM-160E | XM-255E | XM-270E | XM-410E |
| Total volume(L) | 1.5 | 50 | 80 | 110 | 160 | 250 | 270 | 400 |
| Filling factor | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
| Rotor speed(r/min) | 0-80 | 4-40 | 4-40 | 4-40 | 4-40 | 20 | 4-40 | 6-60 |
| Max ram pressure(MPa) | 0.3 | 0.27 | 0.37 | 0.58 | 05 | 0.24 | 0.52 or 0.6 | 0.52 or 0.6 |
| Main motor power(KW) | 37 | 90 | 200 | 250 | 500 | 1250 | 1250 | 1250×2 |
| Total Weight(kg) | 2,000 | 16,000 | 22,00 | 29,000 | 36,000 | 55,000 | 59,000 | 78,000 |
6. Competitive Advantage:
Rotor seal system applies so called “Inner Pressure Mechanism Sealing”. Rotor seal consists of static wearing ring fixed on sidewall plate and dynastic wearing ring which can run together with rotor and do axial movement on it, as well as six groups of spring fixed in dynastic wearing ring. Static and dynastic wearing ring are split type, and on friction surface of wearing ring stack welded with a layer of hard anti-resistance alloy with thickness of 4 mm, hardness of HRC40. This rotor seal enjoys a reliable seal, and long service life and convenience maintenance.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Oversea worker training
4. Technical support
5. supply of spare parts
6. Technical operation support
7. Formula and processing support
8. Option
Two rotors mixer the relative rotation, the material from the feed mouth clamp into the roll gap by rotor extruding and shearing, after through the roll gap above the top tied pien is divided into two parts, respectively along the chamber wall and the gap between the rotor before and after the return to roll gap above.In a week around the rotor flow, material is influenced by the shear and friction action, make rubber temperature rise sharply, lower viscosity, increased the wettability on the surface of the rubber in the compound, make good contact with rubber and compound surface.
9. commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Commissioning will have been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the installation and commissioning of the equipment if the customer requests.
Customers need topay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing and footing drawings are provided.