ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
ZHANGJIAGANG FLAME MACHINERY CO.,LTD. Calender, Internal Mixer Professional Manufacturers
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PVC rolling mill for plastic sheet line three/four/five rollers
PVC rolling mill for plastic sheet line three/four/five rollers
This machine is mainly used in rubber, tires, belts, fiber coating, etc.) plastic, film, sheet, artificial leather, wallpaper, flooring, etc.) of the processing.
Data :
| model | XY-31 630 | XY-31 1120A XY-3L 1120A XY-3L 1120A | XY-31 1400 | XY-31 1120 XY-31 1500 |
XY-31 1730 |
| roller diameter (mm) | 230 | 360 | 400 | 450 | 610 |
| working length(mm) | 630 | 1120 | 1400 | 200(1500) | 1730 |
| product min thickness(mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.15 |
| products min width (mm) | 100-500 | 500-920 | 1200 | 1100(1400) | 1500 |
| motor power (kw) | 7.5 | 40/13.3 | 55/18.5 | 72/25 | 132 |
| weight (t) | 4.2 | 12.8 | 26 | 27 | 52 |
3- Features:
A - The rolls are made of chilled cast iron with vanadium and titanium alloys. The roll face is hard and anti-wear. To heat up or cool down, the rolls are either circumferentially drilled or centrally bored so as to make temperature well proportioned on the roll surface.
B- The rolls are arranged in I, and L forms. The upper rolls have roll cambers that can eliminate bending impact on rolls during working process. Thus, it is possible to make products with same thickness along axial direction
C- The transmission system adopts a hard facing gear reducer, which has a compacted structure with higher transmission efficiency, lower noise and longer service life.
D- The machine is equipped with emergency device. When an emergent accident occurs, the calendar will be immediately stopped to open the roll space so as to protect the operator and equipment.
4-Certification: CE,SGS,ISO9001
5-Main parameters:
| Number of rolls | five |
| Working Diameter of Rolls (mm) | 231 |
| Working Length of Rolls (mm) | 635 |
| Main roller wire-speed (m/min) | 1.09-10.96 |
| roller speed ratio | 1:1:1 |
| Decelerator model | JZQ500-56 |
| Main Motor Power (kw) | 22 |
| speed (r/min) | 1.515-15.15 |
| Dimention (L/W/H) mm | 2500*1890*1640 |
| Weight (t) |
5.5 |
5. Specifications:
Electrical part instruction: Knob adjust, CPU control
(1) Frequency ABB brand.
⑵ F (2) requency motor all use ABB motor.
(3) Electrical parts: CPU all use SIEMENS
(4)Speed adjust:Speed adjust: Machine linkage control and host machine control, auxiliary machine control, and host machine, auxiliary machine individual control.
6. Competitive Advantage:
a. The rollers are drilled roll with hot-grinded, single motor single transmission with a stable and adjustment speed work. The machine use roller bearing which can bear high temperature. Sealing type is labyrinth.
b. The film can infinite extend, with a high work speed, high produce capacity, good quality and uniform thickness.
c. The main machine has roll crossing, preloading and anti-bending device, the nip adjustment speed can be adjusted, the electric parts has PLC control.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
This sysytem is composed of five-rollers calender, multiple-roller lead device and auxiliary cooling machine
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.